PCB Flying Probe Tester

The Flying Probe Tester is an efficient and reliable testing solution for printed circuit boards (PCBs). It allows for high-voltage insulation and low-resistance conductivity tests without the need for special testing fixtures. This makes it ideal for testing small batch samples, prototypes, or customized PCBs. The machine uses 4, 6, or 8 probes that move across the PCB to perform tests, providing quick and accurate results.

Key Features of the Flying Probe Testing Machine:

– No Fixtures Needed: The flying probe testing machine doesn’t require fixed testing fixtures, making it perfect for small batches or prototype testing.
– High Testing Speed : The machine is capable of testing up to 2500 testing points per minute, depending on the configuration (Ball Screw or Belt Type), which helps save time and improve productivity.
– Flexible Test Area: It can test PCBs with a maximum area of 610mm x 510mm or 760mm x 760mm, and a minimum test area of 25mm x 25mm.
– Precise Positioning: The system has a ±15um positioning resolution, ensuring high precision in testing.
– Wide Testing Range: The machine can test various parameters, including continuity (3Ω-280Ω), insulation (5MΩ-250MΩ), test voltage (30V-500V, optional up to 1000V), and test current (30mA-200mA), making it suitable for diverse testing needs.

Main Technical Parameters:

– Model: GE-M-P8
– Maximum Test Area: 610mm x 510mm or 760mm x 760mm
– Minimum Test Area: 25mm x 25mm
– Maximum Thickness: 6mm
– Minimum Thickness: 0.3mm
– Clamp Method: Upper and lower pneumatic clamps for secure PCB holding
– Testing Speed: 1800 to 2500 testing points/min (Ball Screw Type); 1500 to 2100 testing points/min (Belt Type)
– Number of Test Probes: 2 front + 2 rear for efficient testing
– Needle Test Pressure: 5g to 10g, ensuring accurate probe contact
– Operating System: UCAM Windows 2000/XP for easy control
– Input Data Format: IPC/MET
– Test Voltage: 30V-500V (Optional 1000V)
– Test Current: 30mA to 200mA
– Continuity Test: 3Ω to 280Ω
– Isolation Test: 5MΩ to 250MΩ
– Hiram Testing Scope: 0.1pF to 10mF
– Air Requirement: Vacuum system for stable operation
– CCD Camera: 1 front + 1 rear for accurate visual inspection

Advantages:

1. Versatile Testing: This flying probe tester supports a wide range of electrical tests such as continuity, insulation, and high-voltage testing, making it suitable for different PCB types and industries.
2. Space Efficiency: With its compact design and flexible test area, the machine fits easily into most production environments.
3. Easy Operation: The user-friendly system allows quick setup and testing, with the operating system being compatible with Windows 2000/XP.
4. Cost-Effective: The flying probe machine is ideal for small-batch testing, reducing costs associated with traditional fixture-based testing methods.

Ideal Applications:

– Small-Batch PCB Testing: Perfect for manufacturers dealing with low-volume production or prototype boards.
– High-Density Circuits: Works well for complex PCBs with high-density components that require precise testing.
– Flexible Testing Needs: Suitable for testing various PCB sizes, thicknesses, and designs without the need for custom fixtures.

Specifications:

– Air Requirement: Vacuum system for smooth and stable operation.
– Environment Conditions: Temperature range of 15°C to 30°C and humidity from 30% to 70% (at 20°C).
– Electrical Power: 220V/50-60Hz / 8A.
– Dimensions: 1800mm (W) x 2000mm (H) x 850mm (L).
– Weight: 1500 kg.

The Flying Probe Testing Machine is an essential tool for PCB manufacturers looking for a fast, flexible, and reliable way to test their boards without the need for complex setups. It ensures high-quality performance, fast testing speeds, and accurate results, making it the perfect choice for small-batch and prototype PCB testing.

Machine video