Chemical milling Machine for Metal Filter Screen
Chemical milling machines are designed for the precise manufacturing of screens and filters. These components are critical in various industries, including oil and gas, mining, manufacturing, and environmental filtration.
Process Flow:
1. **Load:** Place the material into the machine.
2. **Acid Rinse:** Perform an initial acid rinse to prepare the material for etching.
3. **Etching (12 Chambers):** Process the material through 12 etching chambers, each potentially containing different solutions or conditions.
4. **Acid Rinse:** Conduct a second acid rinse to remove residues from the etching process.
5. **Water Washing:** Wash the material with water to clean off any remaining residues.
6. **Squeeze:** Remove excess water from the material to ensure a clean surface.
7. **Unload:** Remove the processed material from the machine.
Main Technical Parameters:
– **Model:** GE-JM650-12 Chamber
– **Power:** 80 kW / 380V / 50Hz
– **Etching Width:** 650 mm (customizable)
– **Tolerance:** ±0.02 mm
– **Temperature Range:** Room Temperature (RT) to 65°C
– **Heater:** Titanium pipe
– **Cooling System:** Titanium pipe with chiller
– **Machining Thickness:** 0.05 to 2 mm
– **Motor:** 5.5 kW
– **Etching System:Double Spraying & Oscillating Nozzles: Ensures thorough and uniform coverage of the material, crucial for creating accurate and fine patterns required for effective screens and filters.
– **Overall Size:** 28,000 mm (L) × 1,700 mm (W) × 1,850 mm (H)
– **Control System:** Includes controls for Conveyance, Spray, Temperature, Pressure, and Network Filter.
Machine video :
Applications:
– Screens: Used in industries such as oil and gas, mining, and manufacturing where precise mesh screens are needed for separating particles or filtering fluids.
– Filters: Essential for air, water, and fluid filtration systems where accurate and consistent filter media is required for effective filtration and purification.
Key Features:
1. Precision Etching:
– High Accuracy:Capable of achieving tight tolerances, such as ±0.02 mm, essential for creating fine mesh patterns and precise filter media.
– Uniform Processing:Advanced spraying and oscillating nozzle systems provide even application of etching solutions, resulting in consistent and high-quality patterns.
2. Material Compatibility:
– Versatile Processing:Handles a wide range of materials including metals (stainless steel, aluminum, copper, nickel, titanium) commonly used in screen and filter production.
– Adjustable Thickness:Accommodates material thicknesses from 0.05 mm to 2 mm, enabling the manufacture of various types of screens and filters.
3. Chemical Handling:
– Acid Rinsing: Includes pre- and post-etching acid rinse stages to clean and prepare the material surface, ensuring optimal etching results and extending the life of the etching solutions.
– Water Washing: Post-etching water wash removes any remaining chemical residues, preventing contamination and ensuring the final product’s quality.
4. Operational Efficiency:
– Automation: Features automated controls for conveyance, spray, temperature, pressure, and network filtration, which reduce manual intervention and enhance overall processing efficiency.
– Motor Power: A 5.5 kW motor ensures reliable and robust operation, providing the necessary power for system components and maintaining smooth operation.
Overall, the chemical milling machine tailored for screens and filters is designed to meet stringent requirements for precision, consistency, and efficiency, ensuring high-quality filtration products and enhancing operational productivity.
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