HASL Post-treatment Machine
The HASL Post-treatment Machine is designed to perform post-processing of PCBs after the Hot Air Solder Leveling (HASL) process. It ensures the removal of excess flux and residues, delivering a clean and smooth surface for superior quality and enhanced reliability. Equipped with advanced drying and cleaning systems, this machine guarantees efficient processing with minimal manual intervention. This machine is suitable for cleaning residual flux and other organic pollutants on the surface and in the holes of printed circuit boards after tin spraying.
Main technical parameters:
1. Effective width: 600㎜
2. Working height: 850㎜
3. Transmission speed: 0-6m/min (stepless and continuously adjustable)
4. Processing workpiece size:
Length: minimum 140×140㎜
Width: maximum 600×600㎜
Thickness: 0.2-3.2㎜
5. Brush roller specifications: φ103×615m (diameter×length)
6. Brush roller speed: 1500r/min
7. Brush roller axial swing amplitude: 6㎜
8. Hot water temperature: room temperature-55℃
9. Hot air temperature: room temperature-120℃ (adjustable)
10. Total power consumption: 20KW
11. Overall dimensions: length×width×height=9270×1670×1890 mm
Features:
1. This machine integrates the functions of feeding, hot water washing, soft brush grinding, clean water spray washing, drying, hot and cold air drying to feeding, etc. It has a compact structure and occupies a small area.
2. This machine has strong versatility and wide application. By replacing brush rollers of different specifications, it can complete various process requirements such as deburring, pretreatment and brushing.
3. The brush roller can be pulled out from the left end of the equipment, which is convenient for replacing the brush roller.
4. The brush roller adopts an L-shaped single-arm swing structure, which runs smoothly and has low noise.
5. The lifting of the brush roller adopts single-end operation, and the lifting mechanism with simultaneous operation on both sides is convenient and fast to adjust the pressure. The pressure adjustment of the brush roller can be carried out according to the instrument display.
6. The transmission is driven by a DC reduction motor, which runs smoothly and has a large speed regulation range.
7. Both hot water heating and hot air heating are regulated by the P1D control system, digital display, working temperature can be preset, double digital display and over-temperature protection device.
8. Hot and cold air drying system: each has an independent air source, and the hot air is heated by infrared rays, which has high thermal efficiency and saves electricity.
Process Flow:
1.Air flotation table
2.Hot water washing
3.Two brush grinding plates
4.Grinding plate spraying
5.Circulating water washing (1) (2) (3)
6.Medium pressure water washing
7.Washing water
8.suck Drying
9.Drying plate assembly
10.Discharging
Application of HASL Post-treatment Machine
The HASL Post-treatment Machine is used to clean and dry PCBs after the Hot Air Solder Leveling process. It removes residual flux and ensures a smooth, clean surface for improved solderability and performance. Widely used in electronics, automotive, LED, and telecommunications industries, it enhances PCB quality and reliability.
Key Features:
– Removes residual flux and contaminants after HASL.
– Ensures a clean, smooth, and defect-free PCB surface.
– High-efficiency drying system for quick and effective moisture removal.
– Adjustable processing speed and parameters for various PCB sizes.
– Robust construction and easy operation for reliable and consistent performance.
This machine is essential for improving the durability, functionality, and appearance of PCBs, meeting the stringent demands of industries like electronics, automotive, and telecommunications.
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